Are you looking for the best technique for material coating? If so, you’ve probably done at least a bit of research about the different thermal spray processes. Each comes with its advantages and disadvantages. Plasma spraying has become increasingly popular over recent years, thanks to the versatility it offers. With this thermal spray process, you have plenty of controls and it allows you to have a coating that offers far superior performance compared to other types of thermal spray procedures.
The three basic states of matters are thoroughly discussed in grade school. But there’s a fourth state of matter called plasma. It’s a gas that has become tremendously hot. Plasma closely resembles the look of gas, but it has distinct properties that set it apart. Most notably, plasma is capable of conducting electricity. Thanks to advancements in technology, new coating systems can use this energy for plasma spray coatings.
There are several advantages to choosing plasma coatings over other thermal spray processes. One primary advantage is that it can be used for virtually any type of material. For instance, ceramics requires a great amount of energy to transform into a desirable coating. This shouldn’t be an issue with the plasma spray process because the powder materials can reach an astonishing 16,500 degrees Celsius.
As mentioned, this thermal spray procedure also offers a great level of versatility and control, allowing for the deposition of a wide variety of spray materials. These include alloys, metals, and ceramics. Plasma coatings offer outstanding resistance to corrosion, extreme temperatures, and abrasion. There are also coatings with non-stick qualities.
The versatility of plasma coatings extends to the type of materials for which it can be used. Since the substrate’s temperature can be controlled, overheating shouldn’t be a problem. This is a huge advantage compared to other types of thermal spray processes in which the substrate could overheat and cause the object being coated to get damaged or distorted.
The plasma spray process is particularly known for creating ceramic coatings. Plasma coatings are extremely durable and resistant to wear and tear. Extreme temperatures aren’t an issue as well. In this regard, the plasma spray process far outperforms other spraying solutions such as anodizing and chroming. Ceramic coatings provide a diverse range of finishes as well, allowing you to choose the one that best matches your needs.
Plasma spray solutions can be all you need to protect your products or the parts in your manufacturing plant that are prone to wear. Regardless of the industry, you’re in; you can guarantee that the plasma spray process can be used to offer a high level of protection for your products.
As a well-established coating process, you can’t go wrong by choosing plasma as your go-to thermal spray solution. It’s widely available, and you should have no problems finding a company that offers this type of coating. Just be sure that the company you choose has the necessary equipment to produce high-quality plasma spray coatings that comply with different application requirements.